Duct Size Calculator (Velocity Method)

Sizes a duct so air moves at your target velocity. Residential supply branches are often designed around 600–900 FPM; trunks and returns vary.

Important: This is a preliminary estimate. Equipment for a whole house should be sized with an ACCA Manual J load calculation, with Manual S for equipment selection and Manual D for ducts.

Results update as you type.

cfm
ft/min
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Watch it explained

A step-by-step video using your numbers: what to enter, what the result means, and a “what if” example. On-screen instructions follow each step as it happens.

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What the animation shows

The animation and the step-by-step video above use your numbers. Here is the same walkthrough written out for the default example.

Finished frame of the duct size calculator (velocity method) animation for the default example
The last frame of the animation for the default example.

What you enter

  • Airflow: 400 cfm.
  • Target velocity: 700 ft/min.
  • Rectangular duct height: 8 in.

What happens, step by step

  1. 400 cfm of air flows in at 700 feet per minute.
  2. Free area is airflow divided by speed: 0.571 sq ft of opening.
  3. That fits a 10.24 in round duct, or 8 in × 10.29 in rectangular.

The answer: round duct diameter (minimum) is 10.24 in.

How it’s calculated

  • Area (ft²) = CFM ÷ velocity (FPM)
  • Round diameter = √(4 × area ÷ π)
  • Rectangular width = area ÷ height

Worked example

400 CFM at 700 FPM, rectangular option 8 in tall.

Inputs

Airflow
400 cfm
Target velocity
700 ft/min
Rectangular duct height
8 in

Results

Round duct diameter (minimum)
10.24 in
Rectangular duct width at that height
10.29 in
Free area
0.571 sq ft

Load this example into the calculator

Assumptions and limits

  • Equal-area sizing only; it does not account for friction loss, fittings or blower static pressure.
  • A rectangular duct with the same area as a round duct has more friction; ACCA Manual D uses equivalent-diameter methods.

Verify the result against the applicable local code, adopted code edition, manufacturer instructions and project requirements. See our methodology.

Questions

What size duct for 400 CFM?

At 700 FPM, about 10.2 in diameter, so a 10 in round duct runs slightly faster and a 12 in slower. Friction-rate design may choose differently.

Why is my duct noisy?

High velocity causes noise. Branch and register velocities much above 900 FPM are often audible.